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Large MPVs -- Ford Galaxy / VW Sharan / SEAT Alhambra: => Ford Galaxy / VW Sharan / SEAT Alhambra => Common faults and problems / Knowledge Base => Topic started by: Mirez on February 23, 2012, 09:13:16 PM

Title: Ford Galaxy Mk1 / Mk2 - Common Faults and Manuals
Post by: Mirez on February 23, 2012, 09:13:16 PM
Introduction:
Ford Galaxy - Which version do I have? (https://www.fordmpv.com/smf2/reference-library/galaxy-mk1-2-or-3-which-model-do-i-own/)
Ford Galaxy - Common Faults (Mk2) (https://www.fordmpv.com/smf2/reference-library/galaxy-mk2-common-faults/)
Ford Galaxy - Whats what in the engine bay?  (Mk2 TDI) (https://www.fordmpv.com/smf2/reference-library/galaxy-mk2-tdi-whats-what-in-the-engine-bay/)
Ford Galaxy - Instrument Cluster Signs and Meanings (Mk2) (https://www.fordmpv.com/smf2/reference-library/mk2-galaxy-instrument-cluster-signs-and-meanings/)
Ford Galaxy - VIN Plate Location, Engine, Gearbox & Interior Trim Code's, Paint Codes / Names  (https://www.fordmpv.com/smf2/wip-board/galaxy-vin-plate-location-trim-engine-gearbox-and-paint-codes-(mk2)/)
Ford Galaxy - 0-60 Acceleration Times (Mk2 Official Figures) (https://www.fordmpv.com/smf2/ford-galaxy-reference-library/ford-galaxy-0-60-times-maximum-speed-(mk2-official-figures)/)
Ford Galaxy - Fuel Consumption MPG Figures (Mk2 Official Figures) (https://www.fordmpv.com/smf2/ford-galaxy-reference-library/ford-galaxy-fuel-consumption-mpg-(mk2-official-figures))
Ford Galaxy - Dimensions / Capacities / Weights and Optional Equipment (https://www.fordmpv.com/smf2/wip-board/galaxy-vehicle-specifications/)
Ford Galaxy - MoT Failure Rates and Breadown (https://www.fordmpv.com/smf2/wip-board/ford-galaxy-snapshot-of-mot-failure-data-for-the-mk2-galaxy/msg15554/)

Diagnostic Software and Reference:
Ford Galaxy - Fault Finding Software Introduction (VCDS/VagCom) (https://www.fordmpv.com/smf2/wip-board/ford-galaxy-software-solutions-(vag-com-vcds-vagtacho)/)
Ford Galaxy - Using VCDS/Vag-Com to Diagnose Faults with the PD Engine (https://www.fordmpv.com/smf2/wip-board/galaxy-tdi-using-vcdsvag-com-to-diagnose-faults/)
Ford Galaxy - VCDS Lookup Table / Code List (https://www.fordmpv.com/smf2/wip-board/galaxy-vagcom-vcds-code-translator/)
Ford Galaxy - VCDS / VagCom Controller Soft Coding (https://www.fordmpv.com/smf2/wip-board/vcds-vagcom-coding/)
Ford Galaxy - Vagcom/VCDS lite connection problems (https://www.fordmpv.com/smf2/ford-galaxy-reference-library/vagcom-vcds-lite-connection-problems/)

Routine Maintenance:
Ford Galaxy - Oil and Filter Change (Self Servicing) (https://www.fordmpv.com/smf2/reference-library/galaxy-tdi-oil-and-filter-change-(self-servicing)/)
Ford Galaxy - Pollen filter replacement (https://www.fordmpv.com/smf2/wip-board/galaxy-pollen-filter-removal-and-replacement/)
Ford Galaxy - Changing fuel filter on TDI versions (https://www.fordmpv.com/smf2/reference-library/galaxy-mk1-mk2-changing-fuel-filter-on-tdi-versions/)
Ford Galaxy - Automatic Transmission Fluid Replacement / Level Check (AG5 / 09B) (https://www.fordmpv.com/smf2/wip-board/ford-galaxy-automatic-transmission-fluid-replacement-level-check-(ag5-09b)/)
Ford Galaxy - Timing Belt Kit & Water Pump Replacement- 1.9 TDI PD Engine (Mk2) (https://www.fordmpv.com/smf2/ford-galaxy-reference-library/ford-galaxy-mk2-1-9-tdi-(pd)-timing-belt-kit-water-pump-replacement/)

Ford Issued TSB's (Technical Service Bulletins):
Ford Galaxy - TSB - Central Dash Stowage Box Difficult to Open (https://www.fordmpv.com/smf2/wip-board/ford-galaxy-tsb-central-dash-stowage-box-difficult-to-open/)
Ford Galaxy - TSB - Front wiper blades touching the A pillars (https://www.fordmpv.com/smf2/wip-board/ford-galaxy-tsb-front-wiper-blades-touching-the-a-pillars/)
Ford Galaxy - TSB - Air Conditioning System leaks / inoperative (https://www.fordmpv.com/smf2/wip-board/ford-galaxy-tsb-air-conditioning-system-leaks-inoperative/)
Ford Galaxy - TSB - Cruise Control System Inoperative / Poor Response (2.0/2.3) (https://www.fordmpv.com/smf2/wip-board/ford-galaxy-tsb-cruise-control-system-inoperative-poor-response-(2-02-3)/)
Ford Galaxy - TSB - Ticking noises in the cabin when cold (https://www.fordmpv.com/smf2/wip-board/ford-galaxy-tsb-ticking-noises-in-the-cabin-when-cold/)

General:
Ford Galaxy - Auxiliary (Engine bay) Fuse Box Layout (https://www.fordmpv.com/smf2/reference-library/auxiliary-or-battery-fusebox/)
Ford Galaxy - Reading Part Number Date Stamps (https://www.fordmpv.com/smf2/wip-board/ford-galaxy-reading-part-number-build-dates/)
Ford Galaxy - Water in Footwell? Windscreen & Sun roof drainage (https://www.fordmpv.com/smf2/reference-library/galaxy-mk1-mk2-sun-roof-drainage/)
Ford Galaxy - Replacing booster heater glow plug on the Eberspächer D3WZ & D5WZ (https://www.fordmpv.com/smf2/reference-library/galaxy-mk1-mk2-replacing-booster-heater-glow-plug-on-d3wz-d5wz/)
Ford Galaxy - ABS warning light on while driving (https://www.fordmpv.com/smf2/reference-library/galaxy-mk1-mk2-abs-warning-light-on-while-driving/)
Ford Galaxy - Glow plug light flashing while driving (TDI) (https://www.fordmpv.com/smf2/reference-library/galaxy-mk1-mk2-tdi-glow-plug-light-flashing-while-driving/)
Ford Galaxy - Climate contol panel flashing after starting engine (https://www.fordmpv.com/smf2/reference-library/galaxy-mk2-climate-contol-panel-flashing-after-starting-engine/)
Ford Galaxy - TDI version Relay 109 (https://www.fordmpv.com/smf2/reference-library/galaxy-mk1-mk2-tdi-version-relay-109/)
Ford Galaxy - MFD1 Navigation System User Guide (https://www.fordmpv.com/smf2/reference-library/galaxy-mk2-mfd1-navigation-system-user-guide/)
Ford Galaxy - Spare Wheel Cover (Mk1) (https://www.fordmpv.com/smf2/reference-library/spare-wheel-cover/)
Ford Galaxy - Upgrade & Cosmetic Part Numbers and Prices (https://www.fordmpv.com/smf2/reference-library/upgrade-parts/)
Ford Galaxy - Retrofitting the Load Cover (https://www.fordmpv.com/smf2/reference-library/galaxy-retrofitting-the-load-cover/)
Ford Galaxy - Towbar Wiring, Trailers, Couplings and Weights (https://www.fordmpv.com/smf2/reference-library/galaxy-towing-weights-towbar-wiring-trailers-and-couplings/)
Ford Galaxy - Climate Control - Fan changes speed erratically / Sticky buttons! (Mk2) (https://www.fordmpv.com/smf2/wip-board/galaxy-climate-control-system-fan-changes-speed-irratically-(mk2)/)
Ford Galaxy - How to swap the booster/kiddie seat to the other side(MK2) (https://www.fordmpv.com/smf2/technical/how-to-swap-the-booster-kiddie-seat-to-the-other-side/msg5255/#msg5255/)
Ford Galaxy - One Touch Windows not working / Re-Learning Procedure (Mk2) (https://www.fordmpv.com/smf2/ford-galaxy-reference-library/ford-galaxy-one-touch-windows-not-working-re-learning-procedure-(mk2)/)
Ford Galaxy - Inspect and reconnect rear washer pipe. (https://www.fordmpv.com/smf2/ford-galaxy-reference-library/rear-washer-joint-in-passenger-footwell/)
Ford Galaxy - Immobiliser Key Programming and Information (Mk2)  (https://www.fordmpv.com/smf2/ford-galaxy-reference-library/ford-galaxy-immobiliser-key-programming-and-information-(mk2))
Ford Galaxy - Remote Key Locking, Programming and Information (Mk2) (https://www.fordmpv.com/smf2/ford-galaxy-reference-library/ford-galaxy-remote-key-locking-programming-and-information-(mk2)/)
Ford Galaxy - Mk1 & 2 parts diagram links (including VW Sharan) (https://www.fordmpv.com/smf2/ford-galaxy-reference-library/parts-diagrams-1708/)
Ford Galaxy - Modifying the centre console to accept a double din head unit (https://www.fordmpv.com/smf2/ford-galaxy/double-din-unit/msg13667/#msg13667)
Ford Galaxy - Diagnosing AC gas leaking from the receiver drier unit (https://www.fordmpv.com/smf2/ford-galaxy-common-faults-and-problems/ford-galaxy-diagnosing-ac-gas-leaking-from-drier-cap-area/)

Part Removal:
Ford Galaxy - Bulkhead Extension (Lower Scuttle) Removal (https://www.fordmpv.com/smf2/wip-board/galaxy-bulkhead-extension-(lower-scuttle)-removal/)
Ford Galaxy - Removing the Steering Wheel and Cowling (Mk2) (https://www.fordmpv.com/smf2/reference-library/galaxy-mk2-removing-the-steering-wheel/)
Ford Galaxy - Door Card Removal (Mk2) (https://www.fordmpv.com/smf2/reference-library/galaxy-mk2-door-card-removal/)
Ford Galaxy - Rear Quarter Panel "door" Card Removal (https://www.fordmpv.com/smf2/reference-library/galaxy-rear-quarter-door-card-removal-(tailgate-side-panels)/)
Ford Galaxy - Cup Holder Removal (Mk2) (https://www.fordmpv.com/smf2/reference-library/galaxy-cup-holder-removal-(mk2)/msg4470/?topicseen#new)
Ford Galaxy - Bonnet catch removal (https://www.fordmpv.com/smf2/reference-library/galaxy-bonnet-catch-removal/)
Ford Galaxy - Front bumper removal (Mk2) (https://www.fordmpv.com/smf2/reference-library/galaxy-mk2-front-bumper-cover-removal/)
Ford Galaxy - Front Wing Removal / Replacement (https://www.fordmpv.com/smf2/wip-board/ford-galaxy-front-wing-removal/)
Ford Galaxy - In-Tank Fuel Pump Removal (https://www.fordmpv.com/smf2/ford-galaxy-reference-library/ford-galaxy-in-tank-fuel-pump-level-sender-removal-replacement)
Ford Galaxy - Exhaust system replacement (https://www.fordmpv.com/smf2/ford-galaxy-common-faults-and-problems/ford-galaxy-mk2-tdi-exhaust-replacement-(catalyst-back))
Ford Galaxy - AC Condenser Replacement (https://www.fordmpv.com/smf2/ford-galaxy-common-faults-and-problems/ford-galaxy-air-conditioning-gas-low-pressure-condenser-replacement/)

Electrical:
Ford Galaxy - Battery Junction Box / Auxiliary Fuse Box Repair and Replacement (MK2) (https://www.fordmpv.com/smf2/wip-board/battery-junction-boxauxiliary-fuse-box-repair/) 
Ford Galaxy - Replacing the Run-On pump brushes (TDI and V6) (https://www.fordmpv.com/smf2/wip-board/galaxy-replacing-the-run-on-pump-brushes-(tdi-and-v6)/)
Ford Galaxy - Windscreen wipers not working or slow (https://www.fordmpv.com/smf2/reference-library/galaxy-windscreen-wipers-not-working-slow-judder-strip-and-rebuild/)
Ford Galaxy - Gaining Access to Central Junction Box Fuses & Relays (Mk2) (https://www.fordmpv.com/smf2/reference-library/galaxy-mk2-tdi-gaining-access-to-central-junction-box-fuses-relays/)
Ford Galaxy - Glow Plug Testing and Measuring (TDI) (https://www.fordmpv.com/smf2/wip-board/galaxy-diesel-glow-plug-testing-and-measuring/)
Ford Galaxy - Trip meter resetting each time (https://www.fordmpv.com/smf2/reference-library/galaxy-mk2-trip-meter/)
Ford Galaxy - Alternator Replacement / Renewel (TDI) (https://www.fordmpv.com/smf2/reference-library/galaxy-tdi-alternator-replacement-renewel/)
Ford Galaxy - Traction Control ESP Clockspring Calibration (Mk2) (https://www.fordmpv.com/smf2/reference-library/galaxy-mk2-traction-control-esp-clockspring-calibration/)
Ford Galaxy - Enabling Distance to Empty Feature (Mk2) (https://www.fordmpv.com/smf2/reference-library/galaxy-mk2-enabling-distance-to-empty-feature/)
Ford Galaxy - Parking sensor faults / PDC Systen (Mk2) (https://www.fordmpv.com/smf2/wip-board/galaxy-parking-sensor-faults-pdc-systen-(mk2)/)
Ford Galaxy - Electronic engine sensor locations (2.3 Petrol) (https://www.fordmpv.com/smf2/reference-library/galaxy-engine-sensors-2-3-petrol/)
Ford Galaxy - Electronic engine sensor locations (1.9 TDI) (https://www.fordmpv.com/smf2/reference-library/galaxy-engine-sensors-tdi/)
Ford Galaxy - Radio wiring and pin-outs (https://www.fordmpv.com/smf2/reference-library/galaxy-radio-connector-pinouts/)
Ford Galaxy - Adjusting the idle speed (Mk2 TDI) (https://www.fordmpv.com/smf2/wip-board/galaxy-tdi-adjusting-the-idle-speed-(pd-engine)/)
Ford Galaxy - Wiring terminal identifications (https://www.fordmpv.com/smf2/reference-library/galaxy-wiring-terminal-identifications/)
Ford Galaxy - Testing for Parasitic Battery Drain (Battery looses charge quickly) (https://www.fordmpv.com/smf2/wip-board/galaxy-testing-for-parasitic-battery-drain-(battery-looses-charge-quickly)/)
Ford Galaxy - Accelerator Pedal Removal and Cleaning (VCDS Fault Code: 00777 / 18047) (https://www.fordmpv.com/smf2/reference-library/galaxy-accelerator-pedal-removal-and-cleaning-(vcds-fault-code-00777-18047)/)
Ford Galaxy - Fuse Information, Circuit and Rating (MK1 98>00) (https://www.fordmpv.com/smf2/ford-galaxy-reference-library/ford-galaxy-mk1-fuse-box-diagram-1425/)
Ford Galaxy - Fuse Information, Circuit and Rating (Mk2) (https://www.fordmpv.com/smf2/wip-board/ford-galaxy-mk2-fuse-information-circuit-and-rating/)
Ford Galaxy - Loss of services powered from fuse 32/splice joint 32 (https://www.fordmpv.com/smf2/wip-board/splice-joint-32/msg7309/#msg7309/)
Ford Galaxy - Repairing broken door wiring (gaiter) (https://www.fordmpv.com/smf2/ford-galaxy-reference-library/ford-galaxy-repairing-broken-door-wiring/)
Ford Galaxy - Muting the parking sensors when a trailer or caravan is attached (https://www.fordmpv.com/smf2/ford-galaxy-reference-library/ford-galaxy-muting-the-parking-sensors-when-towing)
Ford Galaxy - Radiator Fan Not Working / Staying on Permanently (2.3, V6, 90 and 115 TDI's) (https://www.fordmpv.com/smf2/ford-galaxy-reference-library/ford-galaxy-radiator-fan-staying-on-diagnosing-2002-on-cars/)
Ford Galaxy - Removal, Inspection and Repair of the Central Door Locking Motor (https://www.fordmpv.com/smf2/ford-galaxy/re-central-locking/msg11588/#msg11588)
Ford Galaxy - Removal and Replacement of the Injector Wiring Loom (TDI)  (https://www.fordmpv.com/smf2/ford-galaxy-reference-library/ford-galaxy-injector-wiring-loom-removal-replacement/)
Ford Galaxy - Information on the climate control system's G65 pressure sensor (https://www.fordmpv.com/smf2/ford-galaxy-reference-library/climate-control-aircon-and-the-g65-pressure-sensor/)
Ford Galaxy - Automatic transmission not shifting up when cold. N88 N89 & N92 Replacement (https://www.fordmpv.com/smf2/wip-board/ford-galaxy-09a-automatic-gearbox-failure-to-upshift-when-cold/)
Ford Galaxy - Enabling global opening / closing via remote control (https://www.fordmpv.com/smf2/ford-galaxy/enable-global-openclose-by-remote/msg19897/#msg19897)

Lighting:
Ford Galaxy - Headlight Levelling Motor Repair / Replacement (https://www.fordmpv.com/smf2/reference-library/galaxy-headlamp-levelling-motor-removal-repair/)
Ford Galaxy - Headlamp masking for driving abroad (Mk2) (https://www.fordmpv.com/smf2/wip-board/galaxy-headlight-masking-for-driving-abroad/)
Ford Galaxy - Lamp (Bulb) Specifications (Mk2) (https://www.fordmpv.com/smf2/reference-library/galaxy-mk2-lamp-(bulb)-specifications/)
Ford Galaxy - Xenon Headlight (HiD) Knowledge-base (Mk2) (https://www.fordmpv.com/smf2/reference-library/galaxy-mk2-xenon-(hid)-headlight-knowledge-base/)
Ford Galaxy - Headlight Removal (Mk2) (https://www.fordmpv.com/smf2/reference-library/galaxy-headlight-removal-(mk2)/)
Ford Galaxy - Relay Information and Overview (https://www.fordmpv.com/smf2/ford-galaxy-reference-library/ford-galaxy-relay-identification-quick-numbers/)

Mechanical:
Ford Galaxy - Replacing Drop Links (https://www.fordmpv.com/smf2/technical/re-drop-links-how-to/)
Ford Galaxy - Intake Manifold Cleaning (Mk2) (https://www.fordmpv.com/smf2/reference-library/galaxy-mk2-intake-manifold-cleaning/)
Ford Galaxy - Automatic transmission fluid level check (AG4) (https://www.fordmpv.com/smf2/reference-library/galaxy-mk1-mk2-automatic-transmission-fluid-level-check/)
Ford Galaxy - Air bubbles in fuel pipes (Mk1 TDI) (https://www.fordmpv.com/smf2/reference-library/galaxy-mk1-tdi-air-bubbles-in-fuel-pipes/)
Ford Galaxy - Recommended engine oil for PD engines ANU,AUY,ASZ,BTB and Fluid Capacities (https://www.fordmpv.com/smf2/wip-board/ford-galaxy-engine-oil-screenwash-antifreeze-fluid-capacities/)
Ford Galaxy - D5WZ Auxiliary Heater Guide, Parts Catalogue & Workshop Manual (https://www.fordmpv.com/smf2/reference-library/galaxy-mk2-auxiliary-booster-heater-guide/)
Ford Galaxy - Charge Pressure Control Hose Routing (Mk1 TDI) (https://www.fordmpv.com/smf2/reference-library/galaxy-mk1-tdi-charge-pressure-control-hose-routing/)
Ford Galaxy - Charge pressure hose routing diagram[ (Mk2 TDI) (https://www.fordmpv.com/smf2/reference-library/galaxy-mk2-tdi-charge-pressure-hose-routing-diagram/)
Ford Galaxy - Turbo boost control valve (Mk2 TDI) (https://www.fordmpv.com/smf2/ford-galaxy-reference-library/turbo-boost-control-valve-(n75-valve)/)
Ford Galaxy - Heater blowing cold air and engine overheating underload (https://www.fordmpv.com/smf2/reference-library/heater-blowing-cold-air-and-engine-overheating-underload-(all-models)/)
Ford Galaxy - Loss of drive / Gearbox Drive Stub Axle and Half shaft (Inner Drive Shaft) (Mk2) (https://www.fordmpv.com/smf2/ford-galaxy-reference-library/galaxy-mk2-gearbox-drive-stub-axel-and-half-shaft-(inner-drive-shaft)/)
Ford Galaxy - Diesel engine turbo removal and clean out (Mk2 1.9TDI 115ps) (https://www.fordmpv.com/smf2/reference-library/turbo-removal-115-pd-engine/)
Ford Galaxy - Coolant temperature sensor removal (Mk2 TDI) (https://www.fordmpv.com/smf2/reference-library/coolant-temperature-sensor-removal-(mk2-tdi-115ps)/)
Ford Galaxy - Engine cutting out when cold (2.3 Petrol) (https://www.fordmpv.com/smf2/reference-library/engine-cutting-out-when-cold/)
Ford Galaxy - Diesel Engine Auxiliary Belt Routing (Mk1 TDI) (https://www.fordmpv.com/smf2/ford-galaxy-reference-library/ford-galaxy-mk1-auxiliary-drive-belt-routing/msg6684/#msg6684/)
Ford Galaxy - Diesel Engine Auxiliary Belt Routing (Mk2 TDI) (https://www.fordmpv.com/smf2/reference-library/galaxy-auxiliary-drive-belt-routing-(mk2-tdi)/)
Ford Galaxy - PD115 Intercooler Removal & Replacement (https://www.fordmpv.com/smf2/ford-galaxy-reference-library/ford-galaxy-pd115-intercooler-removal-replacement/)
Ford Galaxy - Front Wheel Bearing Replacement (Mk2) (https://www.fordmpv.com/smf2/ford-galaxy-reference-library/ford-galaxy-replacing-the-front-wheel-bearing/msg6832/#msg6832)
Ford Galaxy - Heater matrix replacement (https://www.fordmpv.com/smf2/ford-galaxy-reference-library/heater-matrix-replacement/)
Ford Galaxy - Driveshaft Removal & Inner CV Joint/ Boot Renewal (MT350 Manual-Mk2) (https://www.fordmpv.com/smf2/ford-galaxy-reference-library/galaxy-inner-cv-jointboot-renewal-mk2/)
Ford Galaxy - Replacing turbo central housing rotational assembly (CHRA) (https://www.fordmpv.com/smf2/ford-galaxy-reference-library/ford-galaxy-replacing-turbo-housing-rotational-assembly-(chra)-(mk2-115ps)/)
Ford Galaxy - MT350 (6 Speed Manual) Gearbox Oil Change (Mk2) (https://www.fordmpv.com/smf2/ford-galaxy-reference-library/ford-galaxy-mk2-mt350-(6-speed-manual)-gearbox-oil-change/)
Ford Galaxy - Exercising The Turbo Vanes Using VCDS/VAG-COM (https://www.fordmpv.com/smf2/ford-galaxy/how-to-excercise-turbo-vanes-using-vcdsvag-com/)
Ford Galaxy - Front Suspension Top Mount And Bearing Replacement (https://www.fordmpv.com/smf2/wip-board/ford-galaxy-front-suspension-top-mount-and-bearing-replacement/msg12079/#msg12079/)
Ford Galaxy - Alternator Clutch Pulley Replacement (Mk2 TDI) (https://www.fordmpv.com/smf2/reference-library-knowledge-base-volkswagen-touran/vw-touran-mk1-ford-galaxy-mk2-1-9tdi-(pd)-alternator-clutch-pulley-replacement/)
Ford Galaxy - Cruise Control Not Working (2.0 & 2.3 Petrol Engines) (https://www.fordmpv.com/smf2/ford-galaxy/cruise-control-not-working-at-vacuum-pump/)
Ford Galaxy - Torsion value (injector timing) check & adjust (Mk2 1.9 PD TDI) (https://www.fordmpv.com/smf2/ford-galaxy-reference-library/ford-galaxy-mark2-torsion-value-checkadjust-(1-9tdi))
Ford Galaxy - Lower front ball-joint renewal / replacement (https://www.fordmpv.com/smf2/ford-galaxy-common-faults-and-problems/ford-galaxy-mk2-front-lower-arm-balljoint-replacement)