Advert:


Recent Forum Topics:

Google Translate:

Owners Forums for Ford and Volkswagen MPVs / SUVs

Ford Galaxy S-Max C-Max B-Max Tourneo Connect / Volkswagen Sharan Touran Tiguan Touareg Caravelle / SEAT Alhambra Alteca?

Mk1 and Mk2 VW Sharan Mk1 and Mk2 Ford Galaxy Mk1 and Mk2 SEAT AlhambraFord C-Max B-MaxVW Tiguan VW Touran Mk3 Ford GalaxyMk3 VW SharanMk3 SEAT AlhambraVW T4 T5 Caravelle TransporterFord Tourneo Connect VW Touareg

Author Topic: Ford Galaxy - Replacing Turbo Central Housing Rotational Assembly (MK2 115ps)  (Read 6580 times)

Offline Chrispb

  • Mindsaysyesbodysaysnono
  • Administrator
  • Accredited Users
  • *
  • Posts: 3105
  • Thanked: 123
  • Model: Galaxy Mk2 Auto
  • Spec: 52reg TDI 115 Ghia
  • First Name: Chris
  • Region: South East
  • Country: United Kingdom
Having need to change turbo due to excessive oil leakage and whining I set about just replacing with one of those CHRA units and knowing what's involved in removing the complete manifold thought I would try and tackle the change insitu without removing the exhaust manifold and EGR cooler.

2446-0

1.Remove the air cleaner box and bulkhead extension for better access, jack up vehicle and place on stands or use ramps, then remove engine undercover

2. Remove the plastic air intake tube from turbo (3 bolts) and air charge pipe (turbo outlet to intercooler)

3. Remove turbo actuator from turbo, it is secured by two bolts to the exhaust housing and a horseshoe clip on the operating rod, long nose pliers are best for removing the clip, leave the vacuum pipe attached to the actuator but disconnect at the joint on the wing panel it's easier.

2448-1

5.Remove oil drain pipe from block the remove the pipe from turbo (2 X torx)

2442-2

4.To remove the oil feed pipe you need to hold the pipe union while loosening the nut, to do this you need to grind down a 17mm spanner to fit in the gap otherwise you will almost certainly fracture the pipe, also unscrew the support clip for extra movement.

6. Now loosen the six bolts on the compressor housing, once these bolts are loosened the housing can be turned to make it easier to remove the bolts completely, once the compressor housing is removed you will have better access to the three remaining exhaust housing bolts, I used a ¼ drive socket set for this.

2444-3

Now you should be able to remove the unit.
The marks on the blades look quite dramatic but there's no visible marks on the housing but obviously there has been contact by the amount of play in the shaft

2450-4

A short video below showing the amount of play in the shaft

[youtube]https://www.youtube.com/watch?v=HddcgdnttOc&feature=youtu.be[/youtube]

Refitting
When refitting be sure the locating peg is aligned and the operating lever engages with the unison ring see Link for more info

A new O ring was supplied for the compressor housing and a new washer and gasket for the oil feed union and drain flange, the exhaust housing is a metal to metal joint so be sure to tighten these bolts evenly.

The unit is guaranteed for 12 months or 12.000 miles but comes with a comprehensive fitting and checking guide which covers them pretty well in the event of a claim but for £126 I'm happy to take the chance, it's already covered 1.000 + miles without any power issues and no whistling whiny turbo noises which it's done since we've had the car (9 years)

Intercooler and associated pipework washed out and oil and filter changed.

Cartridge supplied by London Turbo's on Ebay

2454-5
2452-6
2456-7

Be Warned
This job should be assessed on an individual basis and what I have done may not be suitable in every situation.



2016 Vauxhall Insignia Elite Nav in White 2.0CDTI Manual.
2009 Kia Sedona GS In Black 2.9CRDI 183PS. 5 Speed Manual WAV.
2003 MK2 Galaxy Ghia In Solid Black 1.9 TDI 115PS. 5 Speed Automatic.

Upgraded Eberspaecher booster heater  to independent heating with 7 day timer.

With VCDS lite (full version) need a code clearing or want to scan for faults in the north kent area, PM me.
All for a pint of Strongbow.

The FordMPV.com Forum - The free forum for questions and answers relating to the Ford Galaxy, S-Max and C-Max

 

Related Topics

  Subject / Started by Replies Last Post
0 Replies
27033 Views
Last Post April 20, 2012, 04:39:20 pm
by Chrispb
0 Replies
18822 Views
Last Post January 26, 2013, 11:32:18 pm
by Chrispb
8 Replies
1941 Views
Last Post June 30, 2018, 05:34:05 pm
by GraceCourt
4 Replies
608 Views
Last Post October 10, 2020, 01:31:20 pm
by chabadav
2 Replies
312 Views
Last Post February 06, 2021, 08:10:50 am
by SirDavidAlhambra
4 Replies
408 Views
Last Post October 06, 2021, 11:05:11 am
by SirDavidAlhambra

Advertisement: