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Author Topic: Jatco Gearbox control module 09B927750L  (Read 1841 times)

Offline HarryH

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  • Model: Galaxy Mk2 Auto
  • Spec: 2006 1.9tdi
  • First Name: Harry
  • Region: West Midlands
Jatco Gearbox control module 09B927750L
« on: January 10, 2018, 01:30:05 PM »
The car (Galaxy mk2 2006 1.9tdi auto) was performing normally. Stood overnight when it was the heavy snowfall. Wouldn't start the next morning. No glow plug light on tacho display. All fuses o.k, except fuse 4 (engine management, engine immobilisation), which keeps blowing when ignition is switched on. OBD2 showed fault code P0864 (which relates to traction control module) Relay 109 o.k. Decided to disconnect Jatco gearbox control module to see if fuse 4 would still blow, but I'm unsure how to actually disconnect the Jatco. Can anyone help please?

Offline Mirez

  • Pondering the next mod...
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Re: Jatco Gearbox control module 09B927750L
« Reply #1 on: January 10, 2018, 01:57:16 PM »
Hi harry and welcome! The control module is mounted in the engine bay, on the right side (when looking in) to the right of the battery. Its relatively easy to get to and then the connector just slides and pulls off.
03 Ford Galaxy 1.9 TDI 115 Ghia in Spruce Green Metallic
With cream leather interior, Full Bodykit, Remapped at 145bhp, Lowered on 18's
14 VW Tiguan 2.0 TDI 177 AWD R-Line in Deep Black Pearl
With panoramic sunroof, bi-xenon headlights remapped at 205bhp.
08 Ford Transit 2.2 TDI 115 in Frozen White
With retrofitted everything except another slidey door! :)

VCDS HEX/CAN - Scans/Coding done in Wiltshire in exchange for winegums! :)

Offline HarryH

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  • Posts: 6
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  • Model: Galaxy Mk2 Auto
  • Spec: 2006 1.9tdi
  • First Name: Harry
  • Region: West Midlands
Re: Jatco Gearbox control module 09B927750L
« Reply #2 on: January 10, 2018, 02:38:11 PM »
Hi, Many thanks for your reply. How do you slide it, do you pull it up or push it down? Mine just doesn't want to move and I'm wary of using excessive force. 5869-0 

Offline Mirez

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Re: Jatco Gearbox control module 09B927750L
« Reply #3 on: January 10, 2018, 05:22:14 PM »
I forgot how limited the space is when you still have the battery tray in situ so its not quite as easy as I remember!

5871-0

If you look at this image, the tab circled needs to be slid / pushed away from the connector which allows it to pull off. It does need reasonable force to move normally as years of road silt clog up its sliders but shouldn't need excessive force.
03 Ford Galaxy 1.9 TDI 115 Ghia in Spruce Green Metallic
With cream leather interior, Full Bodykit, Remapped at 145bhp, Lowered on 18's
14 VW Tiguan 2.0 TDI 177 AWD R-Line in Deep Black Pearl
With panoramic sunroof, bi-xenon headlights remapped at 205bhp.
08 Ford Transit 2.2 TDI 115 in Frozen White
With retrofitted everything except another slidey door! :)

VCDS HEX/CAN - Scans/Coding done in Wiltshire in exchange for winegums! :)

Offline Omarnut

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  • Spec: 02 TDI 115 Zetec
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Re: Jatco Gearbox control module 09B927750L
« Reply #4 on: January 11, 2018, 08:33:29 AM »
I want to do the same gear. I want to but I do not dare to put it in my car.
newbielink:http://mythmind.com/gclub/ [nonactive] newbielink:https://www.prestashop.com/forums/profile/1476698-gclubtoday/ [nonactive]

Offline HarryH

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  • Model: Galaxy Mk2 Auto
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  • First Name: Harry
  • Region: West Midlands
Re: Jatco Gearbox control module 09B927750L
« Reply #5 on: January 11, 2018, 11:59:26 AM »
Hi, Many thanks. I managed to get it uncoupled, but fuse4 still blows with Jatco uncoupled, so the fault presumably lies elsewhere. Don't quite know where to go from here, any ideas are welcome!

Offline johnnyroper

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Re: Jatco Gearbox control module 09B927750L
« Reply #6 on: January 11, 2018, 07:43:35 PM »
Does it still blow with relay 109 out? Also try disconnecting traction ecu aswell. Have you got a meter to start checking for wires down to earth?

As it was ok prior to heavy snowfall that suggests to me water has got in somewhere causing it.

Offline HarryH

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  • Model: Galaxy Mk2 Auto
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  • Region: West Midlands
Re: Jatco Gearbox control module 09B927750L
« Reply #7 on: January 13, 2018, 01:32:59 PM »
Hi, Sorry for the delay. Yes it still blows with relay 109 out. Haven't been able to try disconnecting engine ecu yet. The white wire at the main fuse box, layer one connector shows a short to earth. I've been trying to locate A103 the passive anti theft module which the white wire connects directly to (part no. 7m3953257, I think.) Any ideas where it is located? 

Offline Mirez

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  • Model: Galaxy Mk2
  • Spec: 03 115PS Ghia
  • First Name: Mark
  • Region: South West
  • Country: United Kingdom
Re: Jatco Gearbox control module 09B927750L
« Reply #8 on: January 13, 2018, 02:22:09 PM »
Good luck with that!!! Its a massive, MASSIVE undertaking to get to that unit as for obvious reasons, they don't want you fiddling with it.

Its mounted inside a metal cage and then bolted to the underside of the main dashboard crash iron using security torx. The only official way to access it is by removal of the entire dashboard which is pretty much the only way, if you have very slim arms then you can just about get to it by removing the instrument cluster but even then its not exactly 'access' but more a small void that you can just about get a long shank screwdriver down with 90 degree bit end.

Put this module at the absolute back of the list and exhaust all other avenues before you considering it as the cause of the fault!!
03 Ford Galaxy 1.9 TDI 115 Ghia in Spruce Green Metallic
With cream leather interior, Full Bodykit, Remapped at 145bhp, Lowered on 18's
14 VW Tiguan 2.0 TDI 177 AWD R-Line in Deep Black Pearl
With panoramic sunroof, bi-xenon headlights remapped at 205bhp.
08 Ford Transit 2.2 TDI 115 in Frozen White
With retrofitted everything except another slidey door! :)

VCDS HEX/CAN - Scans/Coding done in Wiltshire in exchange for winegums! :)

Offline johnnyroper

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  • Spec: 02 tdi 115 ghia
  • Region: South West
  • Country: United Kingdom
Re: Jatco Gearbox control module 09B927750L
« Reply #9 on: January 13, 2018, 07:07:30 PM »
As Mark said that is a big job,not had that module out but I have removed dash from mine when I first had it... not for the faint hearted that’s for sure.

Offline Chrispb

  • Mindsaysyesbodysaysnono
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  • Model: Galaxy Mk2 Auto
  • Spec: 52reg TDI 115 Ghia
  • First Name: Chris
  • Region: South East
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Re: Jatco Gearbox control module 09B927750L
« Reply #10 on: January 14, 2018, 02:03:51 AM »
Try removing multiplug from engine ECU as fuse 4 feeds this initially if that stops it blowing I would be looking at engine/gearbox wiring as this is exposed to the elements.
Relay 109 is fed from fuse 14 (25 amp)
2009 Kia Sedona GS In Black 2.9CRDI 183PS. 5 Speed Manual WAV.
2003 MK2 Galaxy Ghia In Solid Black 1.9 TDI 115PS. 5 Speed Automatic.

Upgraded Eberspächer booster heater  to independent heating with 7 day timer.

With VCDS lite (full version) need a code clearing or want to scan for faults in the north kent area, PM me.
All for a pint of Strongbow.

The FordMPV.com Forum - The free forum for questions and answers relating to the Ford Galaxy, S-Max and C-Max

Offline HarryH

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  • Spec: 2006 1.9tdi
  • First Name: Harry
  • Region: West Midlands
Re: Jatco Gearbox control module 09B927750L
« Reply #11 on: January 23, 2018, 10:37:47 AM »
Hi, Many thanks for your previous comments. Can anyone suggest where I can get a full wiring diagram for a Galaxy 1.9tdi auto 2005? Regards Harry H

Offline Chrispb

  • Mindsaysyesbodysaysnono
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  • First Name: Chris
  • Region: South East
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Re: Jatco Gearbox control module 09B927750L
« Reply #12 on: January 23, 2018, 11:41:15 AM »
Most DIYer's that have been dealing with these vehicles will have acquired a copy of the Ford TIS disc, covers most Ford vehicles up to 2004.
Although the Haynes manual covers the important stuff it's by no means a full wiring diagram.

I take it you still not found the problem with yours?
2009 Kia Sedona GS In Black 2.9CRDI 183PS. 5 Speed Manual WAV.
2003 MK2 Galaxy Ghia In Solid Black 1.9 TDI 115PS. 5 Speed Automatic.

Upgraded Eberspächer booster heater  to independent heating with 7 day timer.

With VCDS lite (full version) need a code clearing or want to scan for faults in the north kent area, PM me.
All for a pint of Strongbow.

The FordMPV.com Forum - The free forum for questions and answers relating to the Ford Galaxy, S-Max and C-Max

Offline HarryH

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  • Posts: 6
  • Thanked: 0
  • Model: Galaxy Mk2 Auto
  • Spec: 2006 1.9tdi
  • First Name: Harry
  • Region: West Midlands
Re: Jatco Gearbox control module 09B927750L
« Reply #13 on: January 27, 2018, 12:46:04 PM »
Hi, Managed to uncouple engine ECU. Fuse 4 does NOT BLOW. Visual examination of ECU, looked o.k. internally. Reconnected engine ECU and uncoupled MAF sensor and MAP sensor. Fuse 4 does not blow.
Recoupled MAP sensor, fuse 4 does not blow.
Recoupled MAF sensor, fuse 4 blows.
Uncoupled MAF sensor, glow plug LED comes on and engine starts immediately, therefore short circuit in MAF sensor.
Fitted new MAF sensor, problem solved.
Many thanks to everyone for all their helpful advice. HarryH

Offline johnnyroper

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Re: Jatco Gearbox control module 09B927750L
« Reply #14 on: January 27, 2018, 01:04:07 PM »
Nice one glad you got it all sorted.
Never heard of a maf causing fuse blow before though.

Offline Chrispb

  • Mindsaysyesbodysaysnono
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Re: Jatco Gearbox control module 09B927750L
« Reply #15 on: January 27, 2018, 04:48:37 PM »
Yeah would have expected wiring to the MAF or the MAP as they are exposed to the elements.  [GJ]
2009 Kia Sedona GS In Black 2.9CRDI 183PS. 5 Speed Manual WAV.
2003 MK2 Galaxy Ghia In Solid Black 1.9 TDI 115PS. 5 Speed Automatic.

Upgraded Eberspächer booster heater  to independent heating with 7 day timer.

With VCDS lite (full version) need a code clearing or want to scan for faults in the north kent area, PM me.
All for a pint of Strongbow.

The FordMPV.com Forum - The free forum for questions and answers relating to the Ford Galaxy, S-Max and C-Max

 

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