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Author Topic: VW-Sharan 1.9 TDI AUY -116  (Read 2966 times)

Offline ili7107

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  • Posts: 3
  • Thanked: 0
  • Model: Sharan Mk2
  • Spec: 1.9 tdi 116
  • First Name: iliyan
  • Region: Non UK
VW-Sharan 1.9 TDI AUY -116
« on: October 06, 2016, 12:19:04 PM »
Hello all,
Your site is great,there are good themes!
I have the following problem. is already cold and Eberspächer D5WZ does not start and just smoke coming out!
Where to look for the problem?
thanks in advance

Offline ili7107

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  • Posts: 3
  • Thanked: 0
  • Model: Sharan Mk2
  • Spec: 1.9 tdi 116
  • First Name: iliyan
  • Region: Non UK
Re: VW-Sharan 1.9 TDI AUY -116
« Reply #1 on: October 06, 2016, 12:38:54 PM »
VCDS - displayed mistake no flame,exhaust pipe dripping fuel! :'(

Offline johnnyroper

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  • Posts: 2953
  • Thanked: 148
  • Model: Galaxy Mk2
  • Spec: 02 tdi 115 ghia
  • Region: South West
  • Country: United Kingdom
Re: VW-Sharan 1.9 TDI AUY -116
« Reply #2 on: October 06, 2016, 01:31:09 PM »
Usually knackered glow plug but if it's the later type which I think it is then control unit fails.

Have a look in reference library for glow plug change details you can then whip it out to test operation.

Offline ili7107

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  • Posts: 3
  • Thanked: 0
  • Model: Sharan Mk2
  • Spec: 1.9 tdi 116
  • First Name: iliyan
  • Region: Non UK
Re: VW-Sharan 1.9 TDI AUY -116
« Reply #3 on: October 06, 2016, 04:26:42 PM »
The control unit has been tested bench cycle and everything is ok!

Offline johnnyroper

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  • Posts: 2953
  • Thanked: 148
  • Model: Galaxy Mk2
  • Spec: 02 tdi 115 ghia
  • Region: South West
  • Country: United Kingdom
Re: VW-Sharan 1.9 TDI AUY -116
« Reply #4 on: October 06, 2016, 05:00:54 PM »
does the heater make any noise when trying to start can you hear combustion fan?

I would drop heater and take glow plug out to test it first and go from there.

Offline insanitybeard

  • Greetings from Mr Chick!
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  • Posts: 2427
  • Thanked: 71
  • Model: Galaxy Mk2
  • Spec: '54 130ps TDI Ghia
  • First Name: Paul
  • Region: South West
  • Country: United Kingdom
Re: VW-Sharan 1.9 TDI AUY -116
« Reply #5 on: October 07, 2016, 11:32:09 AM »
If it's the D5W-Z model fitted as stated by the O.P that's the earlier model which isn't prone to control ECU failure unlike the later D5Z-F model.

Downloading the attachment in this post and having a read should give you an idea of what to check.
« Last Edit: October 07, 2016, 11:48:41 AM by insanitybeard »
Always learning..... Often by mistakes!

Offline johnnyroper

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  • Posts: 2953
  • Thanked: 148
  • Model: Galaxy Mk2
  • Spec: 02 tdi 115 ghia
  • Region: South West
  • Country: United Kingdom
Re: VW-Sharan 1.9 TDI AUY -116
« Reply #6 on: October 07, 2016, 01:46:12 PM »
My mistake I thought the D3W was the early type. In that case glow plug defo next port of call

Offline insanitybeard

  • Greetings from Mr Chick!
  • *
  • Posts: 2427
  • Thanked: 71
  • Model: Galaxy Mk2
  • Spec: '54 130ps TDI Ghia
  • First Name: Paul
  • Region: South West
  • Country: United Kingdom
Re: VW-Sharan 1.9 TDI AUY -116
« Reply #7 on: October 07, 2016, 02:12:52 PM »
I think the D3 was fitted to the Mk1's and you couldn't carry out any VCDS based diagnostics on it.
Always learning..... Often by mistakes!

Offline Chrispb

  • Mindsaysyesbodysaysnono
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  • Posts: 3024
  • Thanked: 112
  • Model: Galaxy Mk2 Auto
  • Spec: 52reg TDI 115 Ghia
  • First Name: Chris
  • Region: South East
  • Country: United Kingdom
Re: VW-Sharan 1.9 TDI AUY -116
« Reply #8 on: October 08, 2016, 05:21:45 PM »
Yep D3wz was fitted to mk1s with no vcds control
D5WZ on the mk2 to around 2004 after which the troublesome D5ZF was fitted.
2009 Kia Sedona GS In Black 2.9CRDI 183PS. 5 Speed Manual WAV.
2003 MK2 Galaxy Ghia In Solid Black 1.9 TDI 115PS. 5 Speed Automatic.

Upgraded Eberspächer booster heater  to independent heating with 7 day timer.

With VCDS lite (full version) need a code clearing or want to scan for faults in the north kent area, PM me.
All for a pint of Strongbow.

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