Welcome, Guest. Please login or register.
Did you miss your activation email?
Sign in with Facebook Sign in with Twitter Sign in with Google Sign in with Linkedin Sign in with Microsoft

Hello! Welcome to the Ford and Volkswagen MPV / SUV Forums.
Dedicated forums for the Ford Galaxy, S-Max, C-Max, B-Max and Kuga.
User groups for the SEAT Alhambra, Volkswagen Sharan, Touran, Tiguan and Touareg!

Owners Forums for Ford and Volkswagen MPVs / SUVs

Ford Galaxy S-Max C-Max B-Max Tourneo Connect / Volkswagen Sharan Touran Tiguan Touareg Caravelle / SEAT Alhambra Alteca 

 Mk1 and Mk2 VW Sharan  Mk1 and Mk2 Ford Galaxy  Mk1 and Mk2 SEAT Alhambra  Ford C-Max B-Max  VW Tiguan  VW Touran  Mk3 Ford Galaxy  Mk3 VW Sharan  Mk3 SEAT Alhambra  VW T4 T5 Caravelle Transporter  Ford Tourneo Connect  VW Touareg

Advert:


Recent Forum Topics:

Google Translate:

Ford Galaxy Mk3 Forum:

Author Topic: Engine failure, con rod snapped, crankahaft seized :(  (Read 4075 times)

Offline Stuartie007

  • *
  • Posts: 6
  • Thanked: 0
  • Model: Galaxy Mk3
  • Spec: 2009 1.8 cdti Edge
  • First Name: Stuart
  • Region: North Ireland
Engine failure, con rod snapped, crankahaft seized :(
« on: August 02, 2015, 08:11:23 AM »
Hello everyone,  I have a 2009 1.8 tdci Galaxy Edge mk3, just turned 100,000 miles a couple of months ago.  We were due to drive from Belfast to France, about 50 miles north-east of Paris at the end of June. We had driven 750 miles with no problems.  After our first day of resting from our travels we went to Euro Disney,  around 40 miles away. It was the week of the heat wave. It was around 33'C when we were on our way back from Disney and the first we knew something was wrong was when we got to a motorway toll. Put the window down and the engine sounded like a bag of spanners:-( I've heard the noise before, sounded like the big end bearings! Decided to keep driving to try to get our young children back to the euro camp rather than being stranded 20 miles away on a motor way in 30'C heat. We made it within 4 miles of the camp before she seized and got the dead knock from the con rod going out through the block.  Got it recovered the next day,  needless to say it couldn't be fixed in France so the insurance company transported it home, nearly four weeks later, it's just arrived back and i have it in my garage at my house. I'm going to attempt to remove the engine myself and source a replacement to put back in. Problem is,  I have never removed an engine,  although I usually attempt most of my own mechanical work, I have an inspection pit in my garage which will help. As there are no haynes manuals for the mk3 I have nothing to go by, although you can get one for the 2003-2010 c max which is similar so I'm going to get that for reference. Hopefully it's close enough, my friend is a ford salesman so I had him ask his mechanics and they said it would probably do as they are similar! Has anyone else had their engine seize like this? Does anyone else know of a manual I could go by to remove the engine or any tips? Much appreciated and thank you all in advance.
Stuart

Offline Chrispb

  • Mindsaysyesbodysaysnono
  • *
  • Posts: 3024
  • Thanked: 112
  • Model: Galaxy Mk2 Auto
  • Spec: 52reg TDI 115 Ghia
  • First Name: Chris
  • Region: South East
  • Country: United Kingdom
Re: Engine failure, con rod snapped, crankahaft seized :(
« Reply #1 on: August 02, 2015, 11:00:54 PM »
Hello and welcome to the forum.
The manual you can download to be honest is really hard going and not as informative as a Haynes, if your only dropping the engine and gearbox it won't be much help.
What I would advise when you get your replacement is change both cam belt and the cassette belt/chain, the 1.8 lynx engine has either a belt or chain cassette running in oil.
2009 Kia Sedona GS In Black 2.9CRDI 183PS. 5 Speed Manual WAV.
2003 MK2 Galaxy Ghia In Solid Black 1.9 TDI 115PS. 5 Speed Automatic.

Upgraded Eberspächer booster heater  to independent heating with 7 day timer.

With VCDS lite (full version) need a code clearing or want to scan for faults in the north kent area, PM me.
All for a pint of Strongbow.

The FordMPV.com Forum - The free forum for questions and answers relating to the Ford Galaxy, S-Max and C-Max

Offline insanitybeard

  • Greetings from Mr Chick!
  • *
  • Posts: 2427
  • Thanked: 71
  • Model: Galaxy Mk2
  • Spec: '54 130ps TDI Ghia
  • First Name: Paul
  • Region: South West
  • Country: United Kingdom
Re: Engine failure, con rod snapped, crankahaft seized :(
« Reply #2 on: August 03, 2015, 01:52:18 PM »
That's unfortunate, was the engine oil level ok prior to the failure? The oil pressure lamp didn't illuminate at any point? Any previous engine problems? It's academic now anyway I suppose.

If you're going to attempt it yourself you need an engine crane really, in most cases you'll need to drop the engine & gearbox combined after draining the coolant and disconnecting the driveshafts, engine wiring looms, coolant pipes, fuel lines, power steering pump etc, the air con compressor will need unbolting from the engine and then tying up out of the way (unless you prefer to degas the system), in some cases the front subframe will also need to be removed so that the engine can be lowered without fouling anything.
Always learning..... Often by mistakes!

Offline Stuartie007

  • *
  • Posts: 6
  • Thanked: 0
  • Model: Galaxy Mk3
  • Spec: 2009 1.8 cdti Edge
  • First Name: Stuart
  • Region: North Ireland
Re: Engine failure, con rod snapped, crankahaft seized :(
« Reply #3 on: August 31, 2015, 07:55:58 AM »
Hi, update.   ......  Yes everything was fine before it all went wrong. It had a major service just 6 weeks or so before our trip.
Anyway, 3 Sundays ( about 20 hrs) and I managed to drop the engine and gearbox last night (30/08/15).
Bought a chain block and built a frame with wood from b and q :)
Will try to post some photos. Need to get a replacement engine now and start rebuilding again.

Offline Stuartie007

  • *
  • Posts: 6
  • Thanked: 0
  • Model: Galaxy Mk3
  • Spec: 2009 1.8 cdti Edge
  • First Name: Stuart
  • Region: North Ireland
Re: Engine failure, con rod snapped, crankahaft seized :(
« Reply #4 on: August 31, 2015, 08:05:50 AM »
Frame

Offline Stuartie007

  • *
  • Posts: 6
  • Thanked: 0
  • Model: Galaxy Mk3
  • Spec: 2009 1.8 cdti Edge
  • First Name: Stuart
  • Region: North Ireland
Re: Engine failure, con rod snapped, crankahaft seized :(
« Reply #5 on: August 31, 2015, 08:07:05 AM »
Lowering

Offline Stuartie007

  • *
  • Posts: 6
  • Thanked: 0
  • Model: Galaxy Mk3
  • Spec: 2009 1.8 cdti Edge
  • First Name: Stuart
  • Region: North Ireland
Re: Engine failure, con rod snapped, crankahaft seized :(
« Reply #6 on: August 31, 2015, 08:07:46 AM »
Down in the pit :)

Offline Stuartie007

  • *
  • Posts: 6
  • Thanked: 0
  • Model: Galaxy Mk3
  • Spec: 2009 1.8 cdti Edge
  • First Name: Stuart
  • Region: North Ireland
Re: Engine failure, con rod snapped, crankahaft seized :(
« Reply #7 on: August 31, 2015, 08:08:17 AM »
Engine out

Offline Mirez

  • Pondering the next mod...
  • *
  • Posts: 3663
  • Thanked: 143
  • Model: Galaxy Mk2
  • Spec: 03 115PS Ghia
  • First Name: Mark
  • Region: South West
  • Country: United Kingdom
Re: Engine failure, con rod snapped, crankahaft seized :(
« Reply #8 on: August 31, 2015, 01:31:12 PM »
Good shots! I soo want your garage, that's awesome!
03 Ford Galaxy 1.9 TDI 115 Ghia in Spruce Green Metallic
With cream leather interior, Full Bodykit, Remapped at 145bhp, Lowered on 18's
14 VW Tiguan 2.0 TDI 177 AWD R-Line in Deep Black Pearl
With panoramic sunroof, bi-xenon headlights remapped at 205bhp.
08 Ford Transit 2.2 TDI 115 in Frozen White
With retrofitted everything except another slidey door! :)

VCDS HEX/CAN - Scans/Coding done in Wiltshire in exchange for winegums! :)

 

Related Topics

  Subject / Started by Replies Latest
32 Replies
28714 Views
Latest January 29, 2015, 09:11:44 PM
by bigdave982
9 Replies
3154 Views
Latest June 13, 2013, 03:07:45 PM
by strett1972
11 Replies
3647 Views
Latest July 23, 2014, 10:03:01 PM
by siggieman30
41 Replies
5969 Views
Latest May 04, 2017, 10:18:51 AM
by insanitybeard
9 Replies
2104 Views
Latest October 05, 2017, 01:25:52 PM
by Tricky69
6 Replies
1442 Views
Latest December 07, 2017, 01:37:36 AM
by Andrew Nash

Advertisement:


SMF spam blocked by CleanTalk